With decades of fabrication experience within the nuclear and petrochemical industries, we are able to offer services such as welding, cutting, forming, machining, inspection and non-destructive testing, working with a wide array of materials in thicknesses ranging from 0.5mm upwards. To protect the mechanical integrity of the materials we work with, we have four workstations on our site; Stainless Steel, Carbon, Machining and a recently reconditioned Pickling and Passivating shop.

Workstations

• Factory (1): 3000m² (Stainless Steel)
• Factory (2) : 2500m²  (Carbon Steel)
• Factory (3): 500m²  (Machine Shop)

The following services are also included:

• Pickling and Passivating station: 19.25m² 
• Welding Development
• R&D Bay (24 hour availability)

Craneage

• 7 nr EOT Cranes from 2 to 15 tonne

Welding

• 2 resident European Welding Engineers (EWE)
• Submerged Arc
• Synergic M.I.G/M.A.G
• Flux Cored M.I.G/M.A.G
• T.I.G
• Orbital T.I.G (Diametric)

Offsite Trial and Test Facilities

• Mock Ups
• Trial Assemblies
• Training
• Test Rigs

Materials

• Carbon Steel
•  Austenitic Stainless Steel
• Duplex Stainless Steel
• Aluminium
• Nickel Alloys
• Low Alloy Steels
• Fabrication size thickness upwards of 0.5mm

Non Destructive Examination and Inspection

• Dye Penetrant Inspection (DPI)
• Magnetic Particle Inspection (MPI)
• Radiography (Gamma, X-Ray and Digital)
• Ultrasonic
• Pressure Testing (Local, Vacuum and Helium Leak Testing)

Cutting Processes

• Air Plasma 1: up to 12mm
• Air Plasma 2: up to 38mm
• Oxy-propane/acetylene cutting
• Reciprocal Saws
• Guillotine 1: Width 3m, 12.5mm Carbon Steel/8mm Stainless Steel
• Guillotine 2: Width 2.5m, up to 3mm
• Pipe Cutter: Square Cut, up to 80NB 3D and 4D

Forming Equipment

• Break Press: Width 3.1m, 150 Ton
• Plate Rollers: Width 2.5m, 6-8mm
• Pipe Bending: 15NB-80 NB

Jigs/Fixtures

• Rotary Manipulators (various sizes)
• Column and Boom: 4m x 4m
• Vessel/Tank Rollers: 20 Ton

Machining Capability

Lathes
Manual/CNC	Manufacturer	Spindle	Bed length	Swing over bed	Swing over cross slide	Swing over gap
CNC TURNING CENTRE	HYUNDAI	Ø63	500	Ø500 Ø280 MAX CUTTING DIA	N/A	N/A
CNC TURNING CENTRE	TAKAMAZ EM-3A	Ø51	500	500MM Ø280 MAX CUTTING DIA	N/A	N/A
CNC	XYZ 555 PROTURN	Ø104	200mm	Ø560	Ø350	Ø780 X 227mm BACK
CNC	XYZ 1630 PROTURN	Ø54	760MM	Ø400	Ø218	N/A
CNC	XYZ 410 PROTURN	Ø80	1100mm	Ø480	Ø280	N/A
CNC	COLCHESTER COMBI 4000	Ø104	2000mm	Ø600	Ø360	Ø800 X 150mm BACK
MANUAL	SWIFT 16V5	Ø106	240mm	Ø900	Ø550	Ø1500 x 390mm BACK
MANUAL	DEAN SMITH GRACE TYPE 21	Ø91	2100mm	Ø600	Ø320	Ø920 x 260mm BACK
MANUAL	HARRISON 400	Ø66	100mm	Ø420	Ø250	Ø600 x 140mm BACK
MANUAL	HARRISON 400	Ø66	150mm	Ø420	Ø250	Ø600 x 140mm BACK
CAD CAM SOFTWARE	ONE CNC	N/A	N/A	N/A	N/A	N/A
CAD CAM SOFTWARE	DOLPHIN	N/A	N/A	N/A	N/A	N/A

Milling Machines
Type	Manual/CNC	Manufacturer	Maximum table load	X-axis	Y-axis	Z-axis	4TH – AXIS
BED MILL	CNC	MTE BF-3200	11,000KG	3000mm	1000mm	1000mm	N/A
HORIZONTAL BORER	CNC	GIDDINGS & LEWIS A110T	10,000KG	1524mm	965mm	1752mm	N/A
VERTICAL MACHINING CENTER	CNC	XYZ 1100 HD + 4TH AXIS	1500KG	1100mm	610mm	610mm	CHUCK Ø190 SWING OVER BED Ø 280
VERTICAL MACHINING CENTER	CNC	XYZ1020	800KG	1020mm	520mm	546mm	N/A
VERTICAL MACHINING CENTER	CNC	XYZ 1010 VMC	450KG	1010mm	500mm	520mm	N/A
VERTICAL MACHINING CENTER	CNC	XYZ 710 HD + 4TH AXIS	500KG	710mm	450mm	510mm	CHUCK Ø190 SWING OVER BED Ø 380
VERTICAL MACHINING CENTER	CNC	XYZ 710 HD	500KG	710mm	450mm	510mm	N/A
VERTICAL TURRET MILLING MACHINE	MANUAL	AJAX AJT4	N/A	800mm	345mm	406mm	N/A
VERTICAL TURRET MILLING MACHINE	MANUAL	AJAX AJT4	N/A	800mm	345mm	406mm	N/A
RAM HEAD UNIVERSAL	MANUAL	HURON MU6	N/A	150mm	700mm	550mm	N/A
3D CAD CAM SOFTWARE	N/A	ONE CNC	N/A	N/A	N/A	N/A	N/A

EDM – Electrical Discharge Machining
Type	Manual/CNC	Manufacturer	X-axis	Y-axis	Z-axis
SINKER SPARK EROSION MACHINE	MANUAL	SPARCATRON SPF 40W	370mm	600mm	400mm
WIRE SPARK EROSION	CNC	SYKES-FANUC W2	350mm	480mm	290mm 200 max cut
WIRE SPARK EROSION	CNC	SYKES-FANUC W2	350mm	480mm	290mm 200 max cut
WIRE SPARK EROSION	CNC	SYKES-FANUC W2	350mm	480mm	290mm 200 max cut
CAD CAM SOFTWARE	N/A	DOLPHIN	N/A	N/A	N/A