Facilities & Services
With decades of fabrication experience within the nuclear and petrochemical industries, we are able to offer services such as welding, cutting, forming, machining, inspection and non-destructive testing, working with a wide array of materials in thicknesses ranging from 0.5mm upwards. To protect the mechanical integrity of the materials we work with, we have four workstations on our site; Stainless Steel, Carbon, Machining and a recently reconditioned Pickling and Passivating shop.
Workstations
- Factory (1): 3000m2 (Stainless Steel)
- Factory (2) : 2500m2 (Carbon Steel)
- Factory (3): 500m2 (Machine Shop)
The following services are also included:
- Pickling and Passivating station: 19.25m2
- Welding Development
- R&D Bay (24 hour availability)
Craneage
- 7 nr EOT Cranes from 2 to 15 tonne
Welding
- 2 resident European Welding Engineers (EWE)
- Submerged Arc
- Synergic M.I.G/M.A.G
- Flux Cored M.I.G/M.A.G
- T.I.G
- Orbital T.I.G (Diametric)
Offsite Trial and Test Facilities
- Mock Ups
- Trial Assemblies
- Training
- Test Rigs
Materials
- Carbon Steel
- Austenitic Stainless Steel
- Duplex Stainless Steel
- Aluminium
- Nickel Alloys
- Low Alloy Steels
- Fabrication size thickness upwards of 0.5mm
Non Destructive Examination and Inspection
- Dye Penetrant Inspection (DPI)
- Magnetic Particle Inspection (MPI)
- Radiography (Gamma, X-Ray and Digital)
- Ultrasonic
- Pressure Testing (Local, Vacuum and Helium Leak Testing)
Cutting Processes
- Air Plasma 1: up to 12mm
- Air Plasma 2: up to 38mm
- Oxy-propane/acetylene cutting
- Reciprocal Saws
- Guillotine 1: Width 3m, 12.5mm Carbon Steel/8mm Stainless Steel
- Guillotine 2: Width 2.5m, up to 3mm
- Pipe Cutter: Square Cut, up to 80NB 3D and 4D
Forming Equipment
- Break Press: Width 3.1m, 150 Ton
- Plate Rollers: Width 2.5m, 6-8mm
- Pipe Bending: 15NB-80 NB
Jigs/Fixtures
- Rotary Manipulators (various sizes)
- Column and Boom: 4m x 4m
- Vessel/Tank Rollers: 20 Ton
Machining Capability
Lathes | ||||||
Manual/CNC | Manufacturer | Spindle | Bed length | Swing over bed | Swing over cross slide | Swing over gap |
CNC TURNING CENTRE | HYUNDAI | Ø63 | 500 | Ø500 Ø280 MAX CUTTING DIA | N/A | N/A |
CNC TURNING CENTRE | TAKAMAZ EM-3A | Ø51 | 500 | 500MM Ø280 MAX CUTTING DIA | N/A | N/A |
CNC | XYZ 555 PROTURN | Ø104 | 200mm | Ø560 | Ø350 | Ø780 X 227mm BACK |
CNC | XYZ 1630 PROTURN | Ø54 | 760MM | Ø400 | Ø218 | N/A |
CNC | XYZ 410 PROTURN | Ø80 | 1100mm | Ø480 | Ø280 | N/A |
CNC | COLCHESTER COMBI 4000 | Ø104 | 2000mm | Ø600 | Ø360 | Ø800 X 150mm BACK |
MANUAL | SWIFT 16V5 | Ø106 | 240mm | Ø900 | Ø550 | Ø1500 x 390mm BACK |
MANUAL | DEAN SMITH GRACE TYPE 21 | Ø91 | 2100mm | Ø600 | Ø320 | Ø920 x 260mm BACK |
MANUAL | HARRISON 400 | Ø66 | 100mm | Ø420 | Ø250 | Ø600 x 140mm BACK |
MANUAL | HARRISON 400 | Ø66 | 150mm | Ø420 | Ø250 | Ø600 x 140mm BACK |
CAD CAM SOFTWARE | ONE CNC | N/A | N/A | N/A | N/A | N/A |
CAD CAM SOFTWARE | DOLPHIN | N/A | N/A | N/A | N/A | N/A |
Milling Machines | |||||||
Type | Manual/CNC | Manufacturer | Maximum table load | X-axis | Y-axis | Z-axis | 4TH – AXIS |
BED MILL | CNC | MTE BF-3200 | 11,000KG | 3000mm | 1000mm | 1000mm | N/A |
HORIZONTAL BORER | CNC | GIDDINGS & LEWIS A110T | 10,000KG | 1524mm | 965mm | 1752mm | N/A |
VERTICAL MACHINING CENTER | CNC | XYZ 1100 HD + 4TH AXIS | 1500KG | 1100mm | 610mm | 610mm | CHUCK Ø190 SWING OVER BED Ø 280 |
VERTICAL MACHINING CENTER | CNC | XYZ1020 | 800KG | 1020mm | 520mm | 546mm | N/A |
VERTICAL MACHINING CENTER | CNC | XYZ 1010 VMC | 450KG | 1010mm | 500mm | 520mm | N/A |
VERTICAL MACHINING CENTER | CNC | XYZ 710 HD + 4TH AXIS | 500KG | 710mm | 450mm | 510mm | CHUCK Ø190 SWING OVER BED Ø 380 |
VERTICAL MACHINING CENTER | CNC | XYZ 710 HD | 500KG | 710mm | 450mm | 510mm | N/A |
VERTICAL TURRET MILLING MACHINE | MANUAL | AJAX AJT4 | N/A | 800mm | 345mm | 406mm | N/A |
VERTICAL TURRET MILLING MACHINE | MANUAL | AJAX AJT4 | N/A | 800mm | 345mm | 406mm | N/A |
RAM HEAD UNIVERSAL | MANUAL | HURON MU6 | N/A | 150mm | 700mm | 550mm | N/A |
3D CAD CAM SOFTWARE | N/A | ONE CNC | N/A | N/A | N/A | N/A | N/A |
EDM – Electrical Discharge Machining | |||||
Type | Manual/CNC | Manufacturer | X-axis | Y-axis | Z-axis |
SINKER SPARK EROSION MACHINE | MANUAL | SPARCATRON SPF 40W | 370mm | 600mm | 400mm |
WIRE SPARK EROSION | CNC | SYKES-FANUC W2 | 350mm | 480mm | 290mm 200 max cut |
WIRE SPARK EROSION | CNC | SYKES-FANUC W2 | 350mm | 480mm | 290mm 200 max cut |
WIRE SPARK EROSION | CNC | SYKES-FANUC W2 | 350mm | 480mm | 290mm 200 max cut |
CAD CAM SOFTWARE | N/A | DOLPHIN | N/A | N/A | N/A |